Man hours per ton structural steel installation


  • Project Highlights
  • Structural Steel Erection Projects
  • Recent Comments
  • Structural Steel
  • V&M Star – Steel Mill Construction Services – 2012
  • How Much Does Structural Steel Fabrication Cost?
  • Need building supply and erection services for a complex project?
  • Project Highlights

    Bob Reiman — General Manager Anderson Steel PythonX instantly automates the growing fabrication shop, providing a level of CNC sophistication that would otherwise take years and millions of dollars to reach with traditional fabrication equipment. Smaller fabrication shops of 10, sq. PythonX has made us more competitive. We can take on larger projects having a smaller margin for error. And because errors are costly, it has increased our margins on these types of projects.

    At Burlington Automation, we understand. And more being added everyday. It also ensures peace of mind through future-proof upgrades and a record of reliability that allows us to confidently offer the longest warranty in the industry. As a division of Lincoln Electric, we are part of a world class manufacturing and automation leader that develops solutions to make our customers more productive and successful. We invite you to visit our facility in Hamilton, Ontario Canada, to meet our team, and to enter a partnership that will help ensure your success for years to come.

    We installed the PythonX system in the summer of and it immediately began opening new doors for us. With PythonX, we bid and get jobs that we never would have gone after in the past. And with only 5 days needed to install, you can be up and running within 6 weeks of order. PythonX has eliminated multiple work stations, saving us massive amounts of space and streamlining our material handling. We have less material prep, fewer errors and QA is more efficient.

    Structural Steel Erection Projects

    In any rapidly growing community, the construction of new buildings is inevitable. These may be economically-related structures or government ones. Whatever the purpose, there is a material that they have in common. Steel is a staple in construction. It can be mixed with other metals or elements to produce steel with varying properties. So, how much are the fabricated steel prices? Structural Steel Fabrication Average Cost The expense mainly depend on the steel and the weight of the steel to be fabricated.

    Shandong Mechanical Manufacturing Co. Each Metal Co. Generally speaking, the fabricating structural steel is about or even greater than three times as costly as raw steel per ton. Inclusions Fabricated steel is an expensive investment.

    If you still have no concrete design plans for the fabricator, they can provide you one. Fabricators have dedicated and skilled teams of engineers and architects who can put your vision to paper. This ensures that the parts are all working together, and any flaws are addressed before shipping. The parts will be shipped to your building site. The shipping fees are already included in most cases.

    Other Costs to Consider The first additional cost involves the permits and other government requirements needed, such as building permits. Check with your local government if permits are needed and at what rates. Next consideration is the finish you need for the fabricated steel. The finishes vary and include painting, coating, galvanizing, and sandblasting. As fabricators typically deliver raw fabricated steel raw means that there are no finishes added , any desired finish is an additional expense.

    Buying Tips The cost of structural steel per pound usually varies widely from day-to-day. Anticipate this variability in the cost and look for legitimate suppliers and dealers who have good reputations. Look for a downward trend in steel pricing and buy the raw materials during that time period. Also, to cut back on the expenses, provide your fabricator with the drawn plans for your structure.

    As the ideation stage is one of the most expensive things included in the cost, providing the plans can ensure that the fabrication can start the soonest. This is beneficial both for money and time spent on the project.

    If you are to provide the plans, make sure that you have a clear idea of what you want your fabricator to do. Draw good and accurate plans so there will be no additional expenses incurred by mistakes along the process.

    Be sure to obtain quotes from at least three different fabricators. Check for reviews by other clients and customers to give you a clear idea of how the fabricators handle the job. Choose the best fabricator for the least amount of price. Fabricators such as Swantonweld will be happy to provide you with their services.

    Maintain close communication with your fabricator. They can alert you of sudden and unexpected price changes to raw materials and other factors such as labor and electricity. Structural Steel Fabrication Cost Factors The main factors are as following: The raw material that you or the fabricator chooses is one of the most important factors.

    As mentioned earlier, the prices of steel vary a lot throughout a given period of time. Further, there are also other varying types and forms of steel to choose from, each with differing prices.

    Design Complexity. The more complex a design you require, more expensive it would be. This applies both to the ideation stage and the creation of the pieces as well. Basic designs require less attention to detail, allowing the entire process to be faster and less costly.

    If there are more pieces needed to be produced and assembled, many workers are needed. Although there have been advancements in technology needed to ensure quality control, labor is still present to help out. If there are more workers present, the cost of the process becomes bigger. More precise equipment is needed for more detailed materials and pieces. These equipment are often more expensive.

    This is because fabricators ship the pieces to your building site, and if your location is farther, it can incur greater fuel costs. Similarly, the nearer you are, the less fuel will be needed, resulting to lesser costs. Time for Completion. Long and short completion times can both result to more expensive costs.

    Long completion times tend to accumulate the costs throughout a longer period of time. Meanwhile, rushed or short completion times require more attention and priority and also incur greater costs. Structural steel is a great building material for whatever purpose you need it. Fabrication prices help you get a better idea of how much you need to spend and for which those costs are.

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    Structural Steel

    It stands as the longest offshore oil pipeline in the US, measuring in excess of miles. It is the first to bring multiple production streams from the Louisiana Gulf to the main hubs of Texas City and Port Arthur. Three topside components of 3, tons, 2, tons and 1, tons were fabricated and loaded out. The use of our shops in our New Iberia and Lake Charles Louisiana fabrication facilities for major structural and piping pre-fabrication allowed for under roof fabrication to minimize weather delays.

    Odoptu is an oil and gas field, located on the northeastern Sakhalin continental shelf in the Sea of Okhotsk approximately 6 miles offshore and approximately 43 miles north of the Chayvo Field. The project provides for Odoptu oilfield hydrocarbon production, hydrocarbon processing, and transportation of oil and gas mixture to Chayvo OPF for further processing. Project implementation allows annual average output of 35 kBD gallons of sales quality crude and 80 million standard cubic feet per day of natural gas.

    V&M Star – Steel Mill Construction Services – 2012

    Dynamic fabricated eight process modules and three pipe rack modules at our Lake Charles, Louisiana fabrication facility, with a combined total weight of 1, metric tons.

    All modules were assembled on specially designed, pre-fabricated concrete pads. Modules were built as low to the ground as possible to minimize working at heights and to maximize productivity. During construction, peak manpower required employees with zero lost time accidents. Owner-furnished materials and equipment included over 2, truckloads of supplies in excess of 1 million individual components. And for this project, we logged overman-hours on-site without a recordable incident. The design for the project was very fast-paced and resource-intensive.

    How Much Does Structural Steel Fabrication Cost?

    BlueScope Construction had 5 different designer engineers involved in various parts of the project as well as 4 different detailing teams. It was a massive design coordination effort. The utilities are routed and weaved through a complex structural system and were constantly changing as the overall design was developed. To meet the needed dates, the structural design was being completed out ahead of much of the process equipment design progress, which further complicated coordination and communication.

    In the field, our responsibility included the entire building shell. The BlueScope-manufactured metal wall panel system was installed using a color scheme of 5 different custom colors.

    The building design was executed in a manner to assist in facilitating a safe and efficient erection operation. This allowed a significant portion of the work to be completed on the ground rather than in the air.

    Need building supply and erection services for a complex project?

    Also to facilitate information to the erectors to better understand the complex structural system and connections, a 3d model was used as a field tool. As the crew is doing pre-work planning, they are reviewing the 3d model which is an easier way to explain and communicate how all the members connect and coordinate.

    The crane beams and crane columns have laced bracing and a number of complex connection details which can be very confusing using only conventional 2-dimensional drawings. Our scope also included supply, installation, and alignment of the crane rails through the entire facility which requires precision of erecting and plumbing the structure, and a design that has some flexibility and adjustment to allow for the final alignment to be right on.

    The model became an additional communication tool between the designers of a very complex structure made up of 6, tons of steel and the installation crews tasked with safely installing it.


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